Cost Saving Innovative Solutions

These are the solutions what have been developped by the technical specialist and the actual user who has long experience in the practical factory conditions dealing with the requirements raised. These innovative solutions are underlined as a functional counter measures proven. These systems are reliable systems prooved themselves by long run in practical factory conditions.

Yarn End Preparation System For Winding Machines

(ERT-UB101)

MAINTENANCE AND COST

WORKING PRINCIPLE OF ORIGINAL/ CONVENTIONAL YARN END PREPARATION SYSTEMS

THE PROBLEMS ENCOUNTERED WITH

ORIGINAL / CONVENTIONAL YARN

END PREPARATION SYSTEMS

The yarn ends preparation systems on winding machines shall increase the maintenance requirement and thus maintenance cost by the frequent breaks down under tough working conditions.By the innovative “Yarn End Preparation System” (ERT-UB101) with the patent , the efficiency can be increased and thus maintenance cost can be decreased.

By the function of reduction geared motor that is running the ceramic cutters

through a transmission belt and by the simultaneous suction power generated by the main fan the yarn end on the bobbin is found and prepared for piecing.

Since, the original/conventional systems are intensively equipped with the mechanical elements, such mechanical systems may have possibility with frequent break downs and thus drop of the entire machine efficiency. The mechanical systems consisting of bearings, belts, ceramics and metallic cutters may carry certain potential to cause troubles. The labour and the parts costed to maintain the troubles may even be at higher side.

WOKING PRINCIPLES OF THE

SYSTEM DEVELOPPED

Newly developped yarn end preparation system turns the pressurised air feed by compessor in to suction power, at the same time the yarn with Z twist is processed by the turbulence set at the opposite direction of the twist and thus the bobbins with yarn ends found and prepared are made fully ready for next action. By this new, patented system, the efficiency at CBF may be increased by 15%. It offers easy set up and applications, ready to be used. This system, that have been running for last 4 years, does not
require any maintenance work.

the efficiency is increased and thus maintenance cost is decreased.

(ERT-UB101)

THE COMPARISON BETWEEN ORIGINAL/ CONVENTIONAL SYSTEM AND NEWLY

DEVELOPPED SYSTEM IN TERMS OF EFFICIENCY

The efficiencies of CBF’s on the winding machines no.4 and maintenance are given in the table below in comparison:

The fearless competitive market conditions have put to lower the cost of productions and to set efficient work on to a prior position. The working efficiency is increased by the innovative development made on bobbin yarn end finding system and it contributes to improving maintenance cost. The working efficiency is increased by innovative solution applied on the yarn ends preparation system on winding machine and it considerably contributes decreasing the maintenance cost. By its specially

designed structure , it finds the yarn end on cops without damaging the form of the cops and yarn itself and delivers the end in to tube making the cops ready to be processed.

New system:

Yeni Sistemde

The motion on the

original/conventional

system is

set by only one single shaft. The problems with deepening in to bobbin and yarn cut caused by vibration may happen.

Since , the vibration and centrifugal are eliminated by the motion set by two shafts on newly developped system the efficiency with yarn end finding is higher and thus increasing the productivity of CBF.

By this easy and economical conversion , the incease in the entire efficiency on winding machine is maintained.

Maintenance cost falls down and working efficiency goes up.

Easy set up and

application; ready to use

YARN TUBE STRIPPING PRESS

(ERT-KS101)

It is designed to striping the short

yarn left on tubes off.

It strips the waste yarn left on tube withouth damaging the tube. With that, the cops rejection ratio caused by the failure of yarn ends finding is improved by around 15% comparing with the other manual conventional striping applications.

It eliminates the use of blade knife.

It does not damage the plastic tube and thus extends the working life time of the tube. More over, the failure with yarn end finding (FBE) caused by scratched tube surface falls down improving FBE.

Prevents the accidents at work to be caused by the use of blade knife.

It’s running cost with power consumption, maintenance and labour cost is almost nothing comparing with the other big machines used for striping.

It does not occupy an extra space , it just looks like a geninue machine component when it is on the machine and is esthetical.Ready- To-Use system.

It can service for two machines and runs as a single unit. It does not generate additonal labour cost.

It does not occupy an extra space , it just looks like a geninue machine component when it is on the machine and is esthetical.